U.S. Regulators Examine Welds in Chevrolet Volt Fires
DETROIT - U.S. safety regulators are combing over five Chevrolet Volts to determine whether welded parts near the 400-pound battery contributed to fires that occurred following government crash tests.
The National Highway Traffic Safety Administration, in a memo on its website, said it wants to know if crashes caused changes in welded areas on the underside of the vehicle, where the battery rests, reported The Wall Street Journal.
NHTSA asked its test center to take pictures of the vehicle's "floorplan/crossmember near the battery tunnel," and asked that the work be done "at the "earliest opportunity."
General Motors Co. is working with NHTSA to address the issue that caused sparks or fires in three battery packs following crash tests by the agency.
GM engineers believe they can fix the battery and retrofit cars already on the road without an extensive redesign, people familiar with the situation said.
The company says a damaged coolant line is behind the problem.
In the crash tests, a break in the coolant line caused coolant to leak onto wiring in the battery. After time, the coolant crystallized, causing a short.
GM has said repeatedly that the cars are safe. NHTSA said Volt owners shouldn't worry. No incidents have been reported in real-world driving and the NHTSA fires happened after weeks or days.
Whether GM's fix is as straightforward as the company believes it to be will depend of NHTSA's determination of the risk involved in the cars.
If NHTSA determines the Volt presents "a serious risk of injury" it would trigger a process that would lead to a recall, according to the agency's guidelines.
If not, GM gets to decide what course of action it will take and would not typically require approval from NHTSA.
More Industry

Charger Network Growth Slows
Despite a projected increase in public EV chargers in 2026, charging infrastructure remains a top concern for consumers as the gap between the most and least EV-friendly places remains substantial.
Read More →
Lenders, Consumers Take on More Auto Loan Risk
September records loosened credit access the most in over a decade as buyers took advantage of the conditions to afford trading, though loan applications fell.
Read More →
Next-Gen Hybrids in Sight
Dealerships can expect to see revamped hybrids from Honda next year as the company rolls out a new system and model lineup.
Read More →
Gem State Stores Change Hands
A larger auto group founded in the industry’s early years sold two franchises to a neighbor group that's on a growth spurt.
Read More →
Charging In Motion
Honda has been researching wireless in-motion charging for electric vehicles since 2025, and new technology developments have put it a step closer to a final product.
Read More →
Twin Cities Stores Sell
Minnesota-based Walser Automotive Group made what it called the most significant acquisition in its history with a three-rooftop deal in Minneapolis.
Read More →
U.S. Auto Sales Still Below Prepandemic Levels
Mobility Global industry observers don’t expect the market to return to the higher volumes that became routine before Covid but to stay well below its potential.
Read More →
The Powertrain Shift
Electric-vehicle owners are backpedaling, according to new data, with product availability driving many to shift back to gas-powered engines.
Read More →
Achromatic Autos
The shades that dominate the U.S. car market don’t call attention to themselves, though grayscale may have plateaued after a 30-year upswing, research shows.
Read More →
Used-Vehicle Affordability Worsens
Listing prices in August defied seasonal trends, rising above $27,000 for the second time this year.
Read More →